MotorDeets

Ford Aerostar problems, recalls & best years

The deets on every Aerostar from 1990 to 2000: 1,707 owner complaints and 29 recalls across 11 model years.

The model years with the most owner complaints are 1993 (374), 1992 (317), 1994 (257). Best fuel economy: 20 mpg combined (1992).

Ford Aerostar
Photo: Cutlass · CC0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Problem areas across all years

Electrical418
Transmission & drivetrain318
Brakes (hydraulic)229
Airbags135
Engine & cooling121
Speed control / throttle107
Steering84
Fuel system83

Year by year

YearRecallsComplaintsBest mpg
1990619518
1991322319
1992331720
1993237419
1994325719
1995515718
1996410418
199736317
199804–
199907–
200006–

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Ford Aerostar.

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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
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FAQ

What is the worst year for the Ford Aerostar?

The model years with the most owner complaints are 1993 (374), 1992 (317), 1994 (257).

How many recalls has the Ford Aerostar had?

Across 1990–2000, NHTSA lists 29 vehicle recall campaigns by model year (a campaign that covers several years counts once per year).