MotorDeets

Volvo S40 problems, recalls & best years

The deets on every S40 from 2000 to 2011: 491 owner complaints and 29 recalls across 12 model years.

The model years with the most owner complaints are 2000 (122), 2001 (84), 2005 (69). Best fuel economy: 24 mpg combined (2011).

Volvo S40
Photo: IFCAR · Public domain · Wikimedia Commons. Representative photo of this generation; trim may differ.

Problem areas across all years

Electrical100
Brakes (hydraulic)98
Engine & cooling50
Speed control / throttle42
Airbags38
Visibility (wipers, glass)30
Engine27
Exterior lights25

Year by year

YearRecallsComplaintsBest mpg
2000112221
200128423
200212722
200321822
200464823
200536922
200635823
200722523
200821623
200931024
20102924
20112524

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Volvo S40.

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Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

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FAQ

What is the worst year for the Volvo S40?

The model years with the most owner complaints are 2000 (122), 2001 (84), 2005 (69).

How many recalls has the Volvo S40 had?

Across 2000–2011, NHTSA lists 29 vehicle recall campaigns by model year (a campaign that covers several years counts once per year).