MotorDeets

1991 BMW 735I: Recalls, Problems & MPG

Here are the deets on the 1991 BMW 735I: 3 recalls, 2 owner complaints and up to 16 mpg combined.

3vehicle recalls
2owner complaints
0mention a crash
16best combined mpg
1991 BMW 735I
Photo: LouieRBLX · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

3 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.

Exterior lights Vehicle recall #96V111000 · 1996 · 180,000 vehicles

What's wrong: The brake light switch can fail allowing the switch to remain in the "brake lights off" position or in the "brake lights on" position.

Why it matters: If this happens, the brake lights either will not operate or will be continuously on, regardless of brake pedal position. Following drivers would not be able to determine whether the vehicle is stopping, increasing the potential for a vehicle accident.

The fix: Dealers will replace the existing brake light switch with a newly designed switch.

Airbags Vehicle recall #96V110000 · 1996 · 75,000 vehicles

What's wrong: The air bag contact ring locking tab located in the steering wheel assembly can break without warning.

Why it matters: If this happens, the contact ring wiring could eventually break. The air bag readiness indicator lamp (SRS or airbag) in the instrument cluster will illuminate, and the air bag would not deploy in the event of a frontal impact vehicle collision.

The fix: Dealers will replace the locking tab with one of a different design.

Engine & cooling Vehicle recall #98V178000 · 1998 · 340,000 vehicles

What's wrong: A malfunction or failure of a coolant system component, such as a thermostat, water pump, or fan belt, can result in significantly increased coolant temperature and system pressure. If the indications of a critical overheating condition is not noticed by the driver, it is possible that damage to, or failure of, a coolant system component could occur.

Why it matters: If a crack were to form or a seam were to separate in the heater core end piece, hot coolant could suddenly be expelled, increasing the risk of personal injury to a vehicle occupant.

The fix: Dealers will install a new design radiator cap to control pressure and provide greater coolant overflow in the event of overheating.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 0 mention a fire, 0 injuries and 0 deaths were reported.

Engine & cooling2
Exterior lights1

What owners describe

The 1991 BMW 735I has 2 owner complaints, ranking #3 of 6 735I model years for complaints (about average; the typical year has 2). Neighboring years: 1990 (4 complaints, 2 recalls), 1992 (6 complaints, 3 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
3.4 L 6-cylAutomatic 4-spdRear-Wheel Drive152016Regular
3.4 L 6-cylManual 5-spdRear-Wheel Drive142116Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1991 BMW 735I.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1991 BMW 735I manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1991 BMW 735I manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1991 BMW 735I manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1991 BMW 735I manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure

FAQ

Does the 1991 BMW 735I have any recalls?

Yes. NHTSA lists 3 vehicle recalls for the 1991 BMW 735I. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1991 BMW 735I problems?

Owners have filed 2 complaints with NHTSA. The most-reported areas are engine & cooling (2), exterior lights (1).

What gas mileage does the 1991 BMW 735I get?

EPA ratings run up to 16 mpg combined (3.4 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 1991 BMW 735I repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other 735I years

199019911992199319941995