1991 Chevrolet Blazer: Recalls, Problems & MPG
Here are the deets on the 1991 Chevrolet Blazer: 4 recalls, 222 owner complaints and up to 17 mpg combined.
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Recalls
4 vehicle recalls from the manufacturer, plus 3 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Fuel system Vehicle recall #91V108000 · 1991 · 102,885 vehicles
What's wrong: Vehicles have been shipped with the fuel tank sender seal out of position.
Why it matters: In the event of rollover accident, an out of postionseal could allow fuel spillage in excess of the amount prescribed by fmvss 301.spilled fuel could ignite near an ignition source.
The fix: Replace sender seals.
Brakes (hydraulic) Vehicle recall #93V119000 · 1993 · 341,364 vehicles
What's wrong: Severe corrosion due to road salt at the joint of the stamped steel center section and the cast outer section can cause the sections to separate.
Why it matters: Separation of the rotor sections can cause loss ofbraking ability in the affected wheel. This could result in increased stoppingdistance and/or loss of vehicle control and an accident.
The fix: Replace the front brake rotors with new rotors with a corrosion protection coating. However, if replacement of brake linings are necessary, it will be done at owner's expense since brake linings are normal maintenance items.
Seat belts Vehicle recall #96V142000 · 1996 · 97,351 vehicles
What's wrong: These vehicles exhibit a condition in which a rear seat belt buckle release button can stick in the unlatched (down) position under certain conditions because the buckle assembly can move inside the seat belt cover. If the cover moves far enough, it can create an interference condition with the latch release button. When it does, the seat belt buckle cannot be latched.
Why it matters: The rear belts May not hold an occupant in the event of a vehicle accident increasing the risk of pesonal injury.
The fix: Dealers will replace the three rear-seat belt buckles (one assembly) with a new, revised design.
Brakes (hydraulic) Vehicle recall #99V193000 · 1999 · 1,125,749 vehicles
What's wrong: Under certain driving conditions the switch which signals the ABS system whether the vehicle is in 2-wheel or 4-wheel drive can malfunction causing increased stopping distances during ABS stops while in the two-wheel drive mode.
Why it matters: If this occurred at a time when minimum stopping distance was required, a vehicle crash could occur without prior warning.
The fix: Dealers will replace or repair the 4-wheel/2-wheel drive switch.
3 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles
What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.
Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles
What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…
Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.
The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.
Equipment Equipment recall #07E088000 · 2007 · 121,680 vehicles
What's wrong: Certain honeywell fram racing brand hp4 and hp8 oil filters that were manufactured from May 25, 2006, through September 14, 2007, and sold for use as replacement equipment for vehicles list above. The affected filters are marked with a date code a61451 through a72571 sequentially. The date code and part number appear on the filter housing. Fram racing hp4 and hp8 oil filters not bearing a date code in this range are…
Why it matters: This condition May cause inadequate sealing and loss of engine oil, possibly resulting in a fire.
The fix: Honeywell will replace the affected oil filters free of charge. The recall began during November 2007. Owners can contact fram customer service toll-free at 1-800-890-2075.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 15 mention a fire, 13 injuries and 0 deaths were reported.
What owners describe
- Brakes (hydraulic) (125): the most common themes are brake failure / soft pedal (56), warning light on (13).
- Seat belts (26): the most common themes are rust / corrosion (3).
- Electrical (16): the most common themes are fire / smoke (8), electrical failure (7).
- Engine & cooling (12): the most common themes are fire / smoke (9), noise or vibration (4).
The 1991 Chevrolet Blazer has 222 owner complaints, ranking #12 of 27 Blazer model years for complaints (about average; the typical year has 297). Complaints peaked in 1997 (44 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 110,000 miles. Neighboring years: 1990 (32 complaints, 1 recalls), 1992 (278 complaints, 2 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 6.2 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 15 | 20 | 17 | Diesel |
| 5.7 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 11 | 15 | 13 | Regular |
| 5.7 L 8-cyl | Manual 4-spd | 4-Wheel or All-Wheel Drive | 11 | 13 | 12 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1991 Chevrolet Blazer.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 1991 Chevrolet Blazer have any recalls?
Yes. NHTSA lists 4 vehicle recalls for the 1991 Chevrolet Blazer, plus 3 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 1991 Chevrolet Blazer problems?
Owners have filed 222 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (125), seat belts (26), electrical (16).
What gas mileage does the 1991 Chevrolet Blazer get?
EPA ratings run up to 17 mpg combined (6.2 L, Automatic 4-spd), across 3 engine and transmission combos.
Where can I get a 1991 Chevrolet Blazer repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.