2002 Chevrolet Cavalier: Recalls, Problems & MPG
Here are the deets on the 2002 Chevrolet Cavalier: 0 recalls, 196 owner complaints and up to 25 mpg combined.

Recalls
0 vehicle recalls from the manufacturer, plus 5 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
5 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles
What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.
Fuel system (other) Equipment recall #07E021000 · 2007 · 742 vehicles
What's wrong: Certain delphi fuel pressure regulators, p/nos. Fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after January 9, 2007, as aftermarket equipment for various passenger vehicles listed above. The universal pressure regulators (upr) were produced without an o'ring and retainer.
Why it matters: Fuel May leak, possibly resulting in a fire.
The fix: Delphi will notify owners and replace the upr free of charge. The recall began on April 23, 2007. Owners can contact delphi at 877-411-8770.
Exterior lights Equipment recall #08E050000 · 2008 · 1,921 vehicles
What's wrong: These headlamps are missing the amber side reflex reflector which fails to conform with the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment."
Why it matters: Without the amber side reflex reflectors, the lighting visibility May be affected, possibly resulting in a vehicle crash.
The fix: K2 motor will notify owners and offer a full refund. The recall began on decemeber 17, 2008.
Steering Equipment recall #08E063000 · 2008 · 3,855 vehicles
What's wrong: 425-151, 425-152, and 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of September 2007. These replacement steering shafts can be used on the vehicles listed above. The weld connecting the inner tube to the outer tube May be defective.
Why it matters: If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
The fix: Dorman will notify owners and replace the steering shafts free of charge. The recall began on October 16, 2008.
Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles
What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Why it matters: Decreased lighting visibility May result in a vehicle crash.
The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 4 mention a fire, 33 injuries and 0 deaths were reported.
What owners describe
- Electrical (35): the most common themes are electrical failure (15), fire / smoke (5), warning light on (5).
- Brakes (hydraulic) (22): the most common themes are warning light on (4), noise or vibration (4).
- Engine & cooling (22): the most common themes are electrical failure (6), warning light on (6), stalls / loses power (5).
- Visibility (wipers, glass) (16): the most common themes are electrical failure (4).
The 2002 Chevrolet Cavalier has 196 owner complaints, ranking #12 of 16 Cavalier model years for complaints (about average; the typical year has 284). Complaints peaked in 2003 (43 filed that year). The typical problem showed up when the car was about 2 years old, at a median of 53,503 miles. Neighboring years: 2001 (243 complaints, 1 recalls), 2003 (678 complaints, 1 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 2.2 L 4-cyl | Manual 5-spd | Front-Wheel Drive | 22 | 30 | 25 | Regular |
| 2.2 L 4-cyl | Automatic 4-spd | Front-Wheel Drive | 21 | 30 | 24 | Regular |
| 2.2 L 4-cyl | Manual 5-spd | Front-Wheel Drive | 21 | 30 | 24 | Regular |
| 2.4 L 4-cyl | Manual 5-spd | Front-Wheel Drive | 19 | 29 | 23 | Regular |
| 2.4 L 4-cyl | Automatic 4-spd | Front-Wheel Drive | 18 | 26 | 21 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2002 Chevrolet Cavalier.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 2002 Chevrolet Cavalier have any recalls?
NHTSA doesn't list any vehicle recalls for the 2002 Chevrolet Cavalier, but 5 equipment or tire recalls may apply. Check your VIN at nhtsa.gov/recalls to be sure.
What are the most common 2002 Chevrolet Cavalier problems?
Owners have filed 196 complaints with NHTSA. The most-reported areas are electrical (35), brakes (hydraulic) (22), engine & cooling (22).
What gas mileage does the 2002 Chevrolet Cavalier get?
EPA ratings run up to 25 mpg combined (2.2 L, Manual 5-spd), across 5 engine and transmission combos.
Where can I get a 2002 Chevrolet Cavalier repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.