2004 Chevrolet Express 2500: Recalls, Problems & MPG
Here are the deets on the 2004 Chevrolet Express 2500: 1 recall, 8 owner complaints.
Recalls
1 vehicle recall from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Exterior lights Vehicle recall #05V559000 · 2005 · 2 vehicles
What's wrong: Certain conversion vans built on GMC/Chevrolet chassis fail to comply with the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices and associated equipment." the housing lens of the center high mounted stop lamp does not allow enough light to emit from the lamp.
Why it matters: Following vehicles May not be fully informed of vehicle braking. Rear-end crashes and injury to occupants May occur.
The fix: Quality coaches is working with audiovox to replace the center high-mounted brake lamp assembly.
1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles
What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…
Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.
The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 0 mention a fire, 0 injuries and 0 deaths were reported.
What owners describe
- Transmission & drivetrain (3): the most common themes are noise or vibration (2).
- Brakes (hydraulic) (2): no single recurring theme in the descriptions.
- Engine & cooling (2): the most common themes are noise or vibration (2).
- Equipment (1): no single recurring theme in the descriptions.
The 2004 Chevrolet Express 2500 has 8 owner complaints, ranking #4 of 14 Express 2500 model years for complaints (about average; the typical year has 6). Complaints peaked in 2010 (3 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 64,750 miles. Neighboring years: 2003 (12 complaints, 0 recalls), 2005 (9 complaints, 0 recalls).
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Chevrolet Express 2500.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 2004 Chevrolet Express 2500 have any recalls?
Yes. NHTSA lists 1 vehicle recall for the 2004 Chevrolet Express 2500, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2004 Chevrolet Express 2500 problems?
Owners have filed 8 complaints with NHTSA. The most-reported areas are transmission & drivetrain (3), brakes (hydraulic) (2), engine & cooling (2).
Where can I get a 2004 Chevrolet Express 2500 repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.