MotorDeets

1991 GMC Jimmy: Recalls, Problems & MPG

Here are the deets on the 1991 GMC Jimmy: 4 recalls, 118 owner complaints and up to 18 mpg combined.

4vehicle recalls
118owner complaints
16mention a crash
18best combined mpg
1991 GMC Jimmy
Photo: Montrose Patriot · Public domain · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

4 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Visibility (wipers, glass) Vehicle recall #90V107000 · 1990 · 181 vehicles

What's wrong: Use of improper primer on metal surfaces of windshield and side window openings could cause low adhesion to the metal surface and would not provide retention required by fmvss 212.

Why it matters: Windshield and side window glass would not prevent theejection of vehicle occupants during a vehicle crash, which causes seriousinjuries and fatalities.

The fix: Remove and reinstall glass using proper primer.

Fuel system Vehicle recall #91V108000 · 1991 · 102,885 vehicles

What's wrong: Vehicles have been shipped with the fuel tank sender seal out of position.

Why it matters: In the event of rollover accident, an out of postionseal could allow fuel spillage in excess of the amount prescribed by fmvss 301.spilled fuel could ignite near an ignition source.

The fix: Replace sender seals.

Seat belts Vehicle recall #96V142000 · 1996 · 97,351 vehicles

What's wrong: These vehicles exhibit a condition in which a rear seat belt buckle release button can stick in the unlatched (down) position under certain conditions because the buckle assembly can move inside the seat belt cover. If the cover moves far enough, it can create an interference condition with the latch release button. When it does, the seat belt buckle cannot be latched.

Why it matters: The rear belts May not hold an occupant in the event of a vehicle accident increasing the risk of pesonal injury.

The fix: Dealers will replace the three rear-seat belt buckles (one assembly) with a new, revised design.

Brakes (hydraulic) Vehicle recall #99V193000 · 1999 · 1,125,749 vehicles

What's wrong: Under certain driving conditions the switch which signals the ABS system whether the vehicle is in 2-wheel or 4-wheel drive can malfunction causing increased stopping distances during ABS stops while in the two-wheel drive mode.

Why it matters: If this occurred at a time when minimum stopping distance was required, a vehicle crash could occur without prior warning.

The fix: Dealers will replace or repair the 4-wheel/2-wheel drive switch.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 22 injuries and 1 deaths were reported.

Brakes (hydraulic)78
Seat belts16
Electrical7
Transmission & drivetrain4
Steering3
Suspension3
Speed control / throttle3
Seats2

What owners describe

The 1991 GMC Jimmy has 118 owner complaints, ranking #10 of 14 Jimmy model years for complaints (about average; the typical year has 191). Complaints peaked in 1997 (23 filed that year). The typical problem showed up when the car was about 5 years old. Neighboring years: 1990 (11 complaints, 0 recalls), 1992 (122 complaints, 1 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.3 L 6-cylAutomatic 4-spdRear-Wheel Drive162218Regular
4.3 L 6-cylManual 5-spdRear-Wheel Drive152218Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive152017Regular
6.2 L 8-cylAutomatic 4-spd4-Wheel or All-Wheel Drive152017Diesel
4.3 L 6-cylManual 5-spd4-Wheel or All-Wheel Drive141816Regular
5.7 L 8-cylAutomatic 4-spd4-Wheel or All-Wheel Drive111513Regular
5.7 L 8-cylManual 4-spd4-Wheel or All-Wheel Drive111312Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1991 GMC Jimmy.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1991 GMC Jimmy manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1991 GMC Jimmy manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1991 GMC Jimmy manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1991 GMC Jimmy manual

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FAQ

Does the 1991 GMC Jimmy have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 1991 GMC Jimmy, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1991 GMC Jimmy problems?

Owners have filed 118 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (78), seat belts (16), electrical (7).

What gas mileage does the 1991 GMC Jimmy get?

EPA ratings run up to 18 mpg combined (4.3 L, Automatic 4-spd), across 7 engine and transmission combos.

Where can I get a 1991 GMC Jimmy repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Jimmy years

19901991199219931994199519961997199819992000200120032004