MotorDeets

2004 Mercury Monterey: Recalls, Problems & MPG

Here are the deets on the 2004 Mercury Monterey: 4 recalls, 283 owner complaints and up to 17 mpg combined.

4vehicle recalls
283owner complaints
2mention a crash
17best combined mpg
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Recalls

4 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Steering Vehicle recall #03V457000 · 2003 · 23,996 vehicles

What's wrong: On certain minivans, the power steering low-pressure line May not be fully seated at the rack and pinion steering gear.

Why it matters: If this line becomes disconnected, it May create the potential for fluid to come into contact with the exhaust system, which could result in smoke or fire.

The fix: Dealers will inspect the power steering low-pressure line to ensure that it is seated properly at the rack and pinion steering gear. Owner notification began November 10, 2003. Owners should contact Ford at 1-800-392-3673.

Wheels Vehicle recall #04V446000 · 2004 · 34,013 vehicles

What's wrong: Certain minivans May have been produced with front wheel hub assemblies that were not heat treated correctly. This condition May lead to the development of small cracks in the hub.

Why it matters: If the cracks were to progress, this could eventually result in wheel separation. Wheel separation May lead to loss of vehicle control, and potentially result in a vehicle crash.

The fix: Dealers will replace the front hub, rotors, and wheel bearings. The recall began September 20, 2004. Owners should contact Ford at 1-800-392-3673.

Transmission & drivetrain, Transmission & drivetrain Vehicle recall #12V006000 · 2012 · 206,452 vehicles

What's wrong: The torque converter output shaft May fail.

Why it matters: This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.

The fix: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on August 9, 2012.

Seats Vehicle recall #13V081000 · 2013 · 196,667 vehicles

What's wrong: The third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. As a result of the corrosion, the third row seat May not fully latch into its seating position.

Why it matters: In the event that the vehicle is crashed into from the rear, an unlatched seat May increase the risk of personal injury.

The fix: Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Fuel system Equipment recall #06E056000 · 2006 · 58,640 vehicles

What's wrong: Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from January 16 through June 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors May not fully seat with the tube interface, even though the person making the connection May believe that the quick connector is fully attached.

Why it matters: Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.

The fix: Ufi will notify owners and replace the filters free of charge. The recall began on August 4, 2006.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 1 injuries and 0 deaths were reported.

Transmission & drivetrain203
Body & structure19
Seats16
Electrical11
Speed control / throttle11
Steering8
Wheels7
Engine & cooling7

What owners describe

The 2004 Mercury Monterey has 283 owner complaints, ranking #1 of 4 Monterey model years for complaints (2.5× the average Monterey year). Complaints peaked in 2010 (67 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 78,000 miles. Neighboring years: 2005 (119 complaints, 3 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.2 L 6-cylAutomatic 4-spdFront-Wheel Drive152117Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Mercury Monterey.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 Mercury Monterey manual

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FAQ

Does the 2004 Mercury Monterey have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 2004 Mercury Monterey, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 Mercury Monterey problems?

Owners have filed 283 complaints with NHTSA. The most-reported areas are transmission & drivetrain (203), body & structure (19), seats (16).

What gas mileage does the 2004 Mercury Monterey get?

EPA ratings run up to 17 mpg combined (4.2 L, Automatic 4-spd), across 1 engine and transmission combos.

Where can I get a 2004 Mercury Monterey repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Monterey years

2004200520062007