MotorDeets

2004 MINI Cooper S: Recalls, Problems & MPG

Here are the deets on the 2004 MINI Cooper S: 2 recalls, 247 owner complaints and up to 25 mpg combined.

2vehicle recalls
247owner complaints
7mention a crash
25best combined mpg
2004 MINI Cooper S
Photo: Calreyn88 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

2 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.

Tires Vehicle recall #04V348000 · 2004 · 1,193 vehicles

What's wrong: On certain passenger vehicles, the flat tire monitoring system has not been correctly programmed. In the event of a flat tire, an audible signal will not sound to alert the driver to a flat tire.

Why it matters: Due to the lack of an audible signal, the driver May not be aware of a flat tire, which could increase the risk of a crash.

The fix: Dealers will reprogram the vehicle's software in order to actuate the flat tire monitoring system's audible signal. The recall began October 13, 2004. Owners should contact MINI customer relations at 1-866-275-6464.

Steering Vehicle recall #15V660000 · 2015 · 86,018 vehicles

What's wrong: The affected vehicles May experience temporary or permanent loss of the electro-hydraulic steering assistance.

Why it matters: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.

The fix: Mini will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when remedy parts become available.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 5 mention a fire, 3 injuries and 0 deaths were reported.

Steering210
Electrical19
Visibility (wipers, glass)12
Airbags8
Engine & cooling3
Seat belts3
Seats3
Wheels2

What owners describe

The 2004 MINI Cooper S has 247 owner complaints, ranking #3 of 22 Cooper S model years for complaints (3.0× the average Cooper S year). Complaints peaked in 2011 (78 filed that year). The typical problem showed up when the car was about 7 years old, at a median of 74,000 miles. Neighboring years: 2003 (217 complaints, 2 recalls), 2005 (314 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
1.6 L 4-cylManual 6-spdFront-Wheel Drive223125Premium

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 MINI Cooper S.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 MINI Cooper S manual

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FAQ

Does the 2004 MINI Cooper S have any recalls?

Yes. NHTSA lists 2 vehicle recalls for the 2004 MINI Cooper S. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 MINI Cooper S problems?

Owners have filed 247 complaints with NHTSA. The most-reported areas are steering (210), electrical (19), visibility (wipers, glass) (12).

What gas mileage does the 2004 MINI Cooper S get?

EPA ratings run up to 25 mpg combined (1.6 L, Manual 6-spd), across 1 engine and transmission combos.

Where can I get a 2004 MINI Cooper S repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Cooper S years

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