MotorDeets

2004 MINI Cooper: Recalls, Problems & MPG

Here are the deets on the 2004 MINI Cooper: 2 recalls, 282 owner complaints and up to 28 mpg combined.

2vehicle recalls
282owner complaints
5mention a crash
28best combined mpg
2004 MINI Cooper
Photo: No machine-readable author provided. Randy43 assumed (based on copyright claims). · CC BY-SA 3.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

2 vehicle recalls from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Tires Vehicle recall #04V348000 · 2004 · 1,193 vehicles

What's wrong: On certain passenger vehicles, the flat tire monitoring system has not been correctly programmed. In the event of a flat tire, an audible signal will not sound to alert the driver to a flat tire.

Why it matters: Due to the lack of an audible signal, the driver May not be aware of a flat tire, which could increase the risk of a crash.

The fix: Dealers will reprogram the vehicle's software in order to actuate the flat tire monitoring system's audible signal. The recall began October 13, 2004. Owners should contact MINI customer relations at 1-866-275-6464.

Steering Vehicle recall #15V660000 · 2015 · 86,018 vehicles

What's wrong: The affected vehicles May experience temporary or permanent loss of the electro-hydraulic steering assistance.

Why it matters: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.

The fix: Mini will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when remedy parts become available.

2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #08E050000 · 2008 · 1,921 vehicles

What's wrong: These headlamps are missing the amber side reflex reflector which fails to conform with the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment."

Why it matters: Without the amber side reflex reflectors, the lighting visibility May be affected, possibly resulting in a vehicle crash.

The fix: K2 motor will notify owners and offer a full refund. The recall began on decemeber 17, 2008.

Exterior lights Equipment recall #09E025000 · 2009 · 42,540 vehicles

What's wrong: Dope, Inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Dope, Inc. will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on July 28, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 9 mention a fire, 1 injuries and 1 deaths were reported.

Steering238
Transmission & drivetrain26
Electrical15
Visibility (wipers, glass)7
Engine & cooling6
Suspension4
Engine4
Body & structure3

What owners describe

The 2004 MINI Cooper has 282 owner complaints, ranking #3 of 26 Cooper model years for complaints (3.3× the average Cooper year). Complaints peaked in 2011 (66 filed that year). The typical problem showed up when the car was about 7 years old, at a median of 72,841 miles. Neighboring years: 2003 (320 complaints, 2 recalls), 2005 (372 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
1.6 L 4-cylManual 5-spdFront-Wheel Drive253328Premium
1.6 L 4-cylAutomatic (variable gear ratios)Front-Wheel Drive222925Premium

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 MINI Cooper.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2004 MINI Cooper manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 MINI Cooper manual

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FAQ

Does the 2004 MINI Cooper have any recalls?

Yes. NHTSA lists 2 vehicle recalls for the 2004 MINI Cooper, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 MINI Cooper problems?

Owners have filed 282 complaints with NHTSA. The most-reported areas are steering (238), transmission & drivetrain (26), electrical (15).

What gas mileage does the 2004 MINI Cooper get?

EPA ratings run up to 28 mpg combined (1.6 L, Manual 5-spd), across 2 engine and transmission combos.

Where can I get a 2004 MINI Cooper repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Cooper years

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