2005 Pontiac Montana: Recalls, Problems & MPG
Here are the deets on the 2005 Pontiac Montana: 5 recalls, 81 owner complaints and up to 18 mpg combined.

Recalls
5 vehicle recalls from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Latches & locks Vehicle recall #04V597000 · 2004 · 717,302 vehicles
What's wrong: On certain minivans equipped with second-row bucket seats or captain's chairs and a power sliding door on the passenger side of the vehicle, a passenger using the interior handle to open the power sliding door could be injured.
Why it matters: If a passenger uses the interior handle to open the power sliding door and holds onto the handle while it is being opened by the motor, the passenger's arm May be pushed into the seat back or armrest and a wrist or lower arm injury May result.
The fix: Dealers will replace the power sliding door interior handle on the passenger-side. If the vehicle is equipped with a power or manual sliding door on the driver-side, the interior handle will also be replaced for appearance reasons.
Seats Vehicle recall #05V061000 · 2005 · 18,850 vehicles
What's wrong: On certain minivans, the outboard release handle on the impact-side second-row bucket seat May be actuated and the rear latches May unlatch early in a side impact crash. This was discovered in a side impact test run by gm, under conditions similar to NHTSA's new car assessment program (ncap) side impact test.
Why it matters: If the rear latches of the seat release early in a severe side impact, the front outboard latch May disengage and increase the potential for injury to the occupant of the seat.
The fix: Dealers will remove the seat latch release handle and install a black plastic cap over the exposed metal stud to eliminate the side impact safety concern free of charge. The recall began on April 5, 2005.
Parking brake Vehicle recall #05V287000 · 2005 · 14,600 vehicles
What's wrong: Certain sport utility vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 135, 'passenger car brake systems.' to meet the standard, the vehicle must not move for five minutes when stopped on a steep hill with the parking brake applied and the vehicle in neutral (n). Some of these vehicles failed this test.
Why it matters: When the parking brake is released, the driver May notice unintended braking when accelerating, decelerating, or coasting, and a noise coming from the rear of the vehicle. Unintended vehicle movement could occur increasing the risk of a crash.
The fix: Dealers will inspect for parking brake lever slippage at each rear brake caliper and replace the caliper if lever slippage is identified. The recall began on November 14, 2005.
Airbags Vehicle recall #06V417000 · 2006 · 794 vehicles
What's wrong: Certain vehicles originally built with cloth seats that were equipped with an automatic air bag passenger sensing system and later reupholstered with aftermarket leather seat cover kits are involved. Testing has indicated that the aftermarket leather seat covers can cause the passenger sensing system to malfunction.
Why it matters: If the passenger sensing system malfunctions, the front air bag on the passenger side May be disabled when it should be enabled, or enabled when it should be disabled. In either case, in the event of a crash that requires air bag deployment, a front passenger's level of injury May be increased.
The fix: Because a replacement leather seat cover that is compatible with the passenger sensing system is not available, general motors (gm) will repurchase these vehicles in accordance with the terms stated in gm's letter to owners. The recall began on November 6, 2006. Owners should contact gm at…
Suspension Vehicle recall #10V110000 · 2010 · 5,375 vehicles
What's wrong: The braun corporation has notified NHTSA about a defect in certain model year 2005-2008 general motors mobility conversion, handicapped accessible low floor minivans. During conversion, the driver or passenger side trailing arm modification May not have been adequately welded.
Why it matters: A squeaking or clunking noise May develop. The trailing arm bushings May prematurely wear and the trailing arm May fracture or separate, allowing the rear axle to become partially separated from the chassis increasing the risk of a crash.
The fix: Dealers will inspect and will have a supply of retrofit parts available to remedy the vehicles free of charge. The safety recall began on June 4, 2010.
2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Fuel system (other) Equipment recall #07E021000 · 2007 · 742 vehicles
What's wrong: Certain delphi fuel pressure regulators, p/nos. Fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after January 9, 2007, as aftermarket equipment for various passenger vehicles listed above. The universal pressure regulators (upr) were produced without an o'ring and retainer.
Why it matters: Fuel May leak, possibly resulting in a fire.
The fix: Delphi will notify owners and replace the upr free of charge. The recall began on April 23, 2007. Owners can contact delphi at 877-411-8770.
Steering Equipment recall #09E005000 · 2009 · 979 vehicles
What's wrong: 697-902 and 697-903, sold under dorman's "oe solutionstm" brand name, and napa p/nos. 7-8502 and 7-8503 which were sold for replacement use on the various vehicles listed above. A potential material or design defect could result in the steering knuckle breaking in the hub area.
Why it matters: A broken steering knuckle could result in loss of steering control and a possible crash without warning.
The fix: Dorman will notify owners and replace the defective steering knuckles free of charge and reimburse the repair facility or owner for labor. The recall began on February 23, 2009.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 3 mention a fire, 16 injuries and 1 deaths were reported.
What owners describe
- Body & structure (21): the most common themes are door / lock issues (19), noise or vibration (2).
- Latches & locks (19): the most common themes are door / lock issues (19).
- Electrical (17): the most common themes are door / lock issues (10), electrical failure (7), warning light on (2).
- Airbags (7): the most common themes are warning light on (3), fails to deploy (2).
The 2005 Pontiac Montana has 81 owner complaints, ranking #6 of 12 Montana model years for complaints (about average; the typical year has 88). Complaints peaked in 2006 (17 filed that year). The typical problem showed up when the car was about 2 years old, at a median of 38,000 miles. Neighboring years: 2004 (39 complaints, 3 recalls), 2006 (37 complaints, 2 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 3.5 L 6-cyl | Automatic 4-spd | Front-Wheel Drive | 16 | 23 | 18 | Regular |
| 3.5 L 6-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 15 | 21 | 17 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Pontiac Montana.
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FAQ
Does the 2005 Pontiac Montana have any recalls?
Yes. NHTSA lists 5 vehicle recalls for the 2005 Pontiac Montana, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2005 Pontiac Montana problems?
Owners have filed 81 complaints with NHTSA. The most-reported areas are body & structure (21), latches & locks (19), electrical (17).
What gas mileage does the 2005 Pontiac Montana get?
EPA ratings run up to 18 mpg combined (3.5 L, Automatic 4-spd), across 2 engine and transmission combos.
Where can I get a 2005 Pontiac Montana repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.