MotorDeets

2005 Toyota Prius: Recalls, Problems & MPG

Here are the deets on the 2005 Toyota Prius: 6 recalls, 1051 owner complaints and up to 46 mpg combined.

6vehicle recalls
1051owner complaints
102mention a crash
46best combined mpg
2005 Toyota Prius
Photo: EurovisionNim · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

6 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.

Airbags Vehicle recall #06V096000 · 2006 · 133 vehicles

What's wrong: On certain vehicles, due to improper assembly of the air bag inflator, which is used in the side air bag, the curtain shield air bag, and the knee air bag assembly, some inflators were produced with an insufficient amount of the heating agents necessary for proper air bag deployment. In this condition, the expansion force of the gas May be insufficient to properly inflate the air bag when the SRS system is activated…

Why it matters: This May increase the risk of injury to the occupant in the involved seating position in the event of a crash.

The fix: Dealers will replace the specific SRS air bag. The recall began on April 6, 2006.

Steering Vehicle recall #06V188000 · 2006 · 170,856 vehicles

What's wrong: The intermediate shaft and sliding yoke in the electric power steering system can crack when large forces are applied and the connection May separate or the sleeve May fracture.

Why it matters: This could result in a loss of steering control of the vehicle.

The fix: Toyota will replace the steering intermediate shaft and inspect the sliding yoke and replace it if necessary. The recall began on June 9, 2006.

Speed control / throttle Vehicle recall #09V388000 · 2009 · 4,445,056 vehicles

What's wrong: The accelerator pedal can get stuck in the wide open position due to its being trapped by an unsecured or incompatible driver's floor mat.

Why it matters: A stuck open accelerator pedal May result in very high vehicle speeds and make it difficult to stop the vehicle, which could cause a crash, serious injury or death.

The fix: Toyota filed an amended defect report on November 25, 2009, stating that dealers will modify the accelerator pedal and, on certain vehicles, alter the shape of the floor surface under the pedal. These changes address the risk of pedal entrapment due to interference with the floor mat. Redesigned…

Equipment Vehicle recall #10V036000 · 2010 · 153,418 vehicles

What's wrong: 110, "tire selection and rims." these vehicles were sold without the requisite load carrying capacity modification labels.

Why it matters: A driver May overload a vehicle which May increase the risk of a crash.

The fix: Dealers will mail to consumers the corrected label or the customer will have the option for dealers to install the label free of charge. The safety recall began on May 27, 2010.

Hybrid system, Engine & cooling Vehicle recall #12V536000 · 2012 · 350,662 vehicles

What's wrong: During manufacturing, a scratch May have occurred inside of the electrically driven water pump at the coil wire. The coil wire May corrode at the scratched portion.

Why it matters: The corroded coil wire May break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This May increase the risk of a vehicle crash.

The fix: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013.

Steering, Steering Vehicle recall #12V537000 · 2012 · 669,705 vehicles

What's wrong: The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines May have been manufactured with an insufficient hardness.

Why it matters: Over time, the splines May wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

The fix: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 4 mention a fire, 66 injuries and 1 deaths were reported.

Exterior lights346
Electrical178
Brakes (hydraulic)128
Speed control / throttle109
Brakes82
Brakes (electric)68
Engine & cooling64
Airbags44

What owners describe

The 2005 Toyota Prius has 1051 owner complaints, ranking #5 of 27 Prius model years for complaints (2.3× the average Prius year). Complaints peaked in 2010 (322 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 76,854 miles. Neighboring years: 2004 (610 complaints, 6 recalls), 2006 (1439 complaints, 6 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
1.5 L 4-cyl hybridAutomatic (variable gear ratios)Front-Wheel Drive484546Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Toyota Prius.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2005 Toyota Prius manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2005 Toyota Prius manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2005 Toyota Prius manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2005 Toyota Prius manual

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FAQ

Does the 2005 Toyota Prius have any recalls?

Yes. NHTSA lists 6 vehicle recalls for the 2005 Toyota Prius. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2005 Toyota Prius problems?

Owners have filed 1051 complaints with NHTSA. The most-reported areas are exterior lights (346), electrical (178), brakes (hydraulic) (128).

What gas mileage does the 2005 Toyota Prius get?

EPA ratings run up to 46 mpg combined (1.5 L, Automatic (variable gear ratios)), across 1 engine and transmission combos.

Where can I get a 2005 Toyota Prius repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Prius years

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