MotorDeets

2004 Volkswagen Touareg: Recalls, Problems & MPG

Here are the deets on the 2004 Volkswagen Touareg: 4 recalls, 231 owner complaints and up to 18 mpg combined.

4vehicle recalls
231owner complaints
9mention a crash
18best combined mpg
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Recalls

4 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.

Electrical Vehicle recall #03V266000 · 2003 · 670 vehicles

What's wrong: On certain sport utility vehicles, the tire pressure monitoring system (TPMS) wiring harness May have been improperly routed during assembly. An improperly routed TPMS wiring harness May contact the parking brake cable spring.

Why it matters: If this happens, the TPMS wiring circuit could be interrupted, resulting in an inoperative TPMS, and causing a short-to-ground condition that could potentially result in a fire.

The fix: Dealers will inspect the TPMS wiring harness routing and, if necessary, correct the wiring harness routing. Owner notification began August 18, 2003. Owners should contact vwoa at 1-800-893-5298.

Seat belts Vehicle recall #04V233000 · 2004 · 24,269 vehicles

What's wrong: On certain sport utility vehicles, the rear seat belt latch attachment bolt May have been insufficiently riveted.

Why it matters: In the event of a crash, the seat occupant May not be properly restrained increasing the risk of personal injury.

The fix: Dealers will inspect and, if necessary, replace the belt buckle. Owner notification began on June 21, 2004. Owners should contact Volkswagen at 1-800-822-8987.

Seat belts Vehicle recall #04V592000 · 2004 · 50,483 vehicles

What's wrong: Certain passenger cars fail to comply with the requirements of Federal Motor Vehicle Safety Standard no. 208, "occupant crash protection." all three rear seat positions and the front passenger position are equipped with seat belt retractors that have a locking feature which converts the retractor from an emergency locking retractor (elr) mode to an automatic locking retractor (alr) mode for the purposes of child…

Why it matters: When involved in a crash, the child restraints May not be properly secured, increasing the risk of injuries or death.

The fix: Dealers will permanently install a 'clip' in each of the two rear outboard seat belts. The clips will prevent unwanted deactivation of the alr mode with child seat installations. The recall began on April 11, 2005. Owners should contact vw at 1-800-822-8987.

Fuel system Vehicle recall #17V583000 · 2017 · 73,941 vehicles

What's wrong: Volkswagen group of america, Inc. (Volkswagen) is recalling certain 2004-2007 touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that May crack, allowing fuel to leak.

Why it matters: A fuel leak in the presence of an ignition source increases the risk of a fire.

The fix: Volkswagen will notify owners, and dealers will inspect the fuel filter flange for cracks, replacing the flange if cracks are found. If no cracks are found, a protective cover will be installed onto the filter flange. These repairs will be performed free of charge. The recall began March 9, 2018.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 5 mention a fire, 6 injuries and 0 deaths were reported.

Transmission & drivetrain50
Electrical49
Tires36
Airbags27
Fuel & propulsion23
Speed control / throttle22
Engine & cooling22
Suspension20

What owners describe

The 2004 Volkswagen Touareg has 231 owner complaints, ranking #1 of 14 Touareg model years for complaints (5.0× the average Touareg year). Complaints peaked in 2005 (48 filed that year). The typical problem showed up when the car was about 2 years old, at a median of 35,000 miles. Neighboring years: 2005 (75 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
5.0 L 10-cyl turboAutomatic (S6)4-Wheel or All-Wheel Drive152218Diesel
3.2 L 6-cylAutomatic (S6)4-Wheel or All-Wheel Drive131915Premium
4.2 L 8-cylAutomatic (S6)4-Wheel or All-Wheel Drive121714Premium

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Volkswagen Touareg.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
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FAQ

Does the 2004 Volkswagen Touareg have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 2004 Volkswagen Touareg. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 Volkswagen Touareg problems?

Owners have filed 231 complaints with NHTSA. The most-reported areas are transmission & drivetrain (50), electrical (49), tires (36).

What gas mileage does the 2004 Volkswagen Touareg get?

EPA ratings run up to 18 mpg combined (5.0 L, Automatic (S6)), across 3 engine and transmission combos.

Where can I get a 2004 Volkswagen Touareg repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Touareg years

20042005200620072008200920102011201220132014201520162017