MotorDeets

Volvo S60 problems, recalls & best years

The deets on every S60 from 2000 to 2025: 1,266 owner complaints and 99 recalls across 25 model years.

The model years with the most owner complaints are 2001 (223), 2004 (198), 2002 (186). Best fuel economy: 31 mpg combined (2025).

Volvo S60
Photo: Alexander-93 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Problem areas across all years

Electrical225
Engine195
Fuel system152
Engine & cooling127
Speed control / throttle123
Fuel & propulsion92
Other / unknown91
Transmission & drivetrain86

Year by year

YearRecallsComplaintsBest mpg
200001–
2001822321
2002818621
2003612023
2004519822
200534422
200633122
200722122
200821022
20093723
20116521
2012812123
201348724
201432524
201525829
201642530
201751729
20181429
201942528
202041127
20213827
202241531
20236331
202432131
20252031

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Volvo S60.

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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
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FAQ

What is the worst year for the Volvo S60?

The model years with the most owner complaints are 2001 (223), 2004 (198), 2002 (186).

How many recalls has the Volvo S60 had?

Across 2000–2025, NHTSA lists 99 vehicle recall campaigns by model year (a campaign that covers several years counts once per year).