2005 Volvo S60: Recalls, Problems & MPG
Here are the deets on the 2005 Volvo S60: 3 recalls, 44 owner complaints and up to 22 mpg combined.
Recalls
3 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Equipment Vehicle recall #06V375000 · 2006 · 19,700 vehicles
What's wrong: Certain vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 110, "tire selection and rims." the label denoting the tire and loading pressure information is incorrect.
Why it matters: A misprinted label would lead to improper vehicle loading specifications or tire inflation which could result in a tire failure, increasing the risk of a crash.
The fix: Dealers will mail the correct labels free of charge. The recall began on December 18, 2006.
Equipment Vehicle recall #10V566000 · 2010 · 416 vehicles
What's wrong:
Why it matters: An overheated battery could lead to a fire.
The fix: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be…
Airbags Vehicle recall #21V766000 · 2021 · 259,383 vehicles
What's wrong: The driver's air bag inflator May explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Why it matters: An inflator explosion May result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
The fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021.
1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Brakes (hydraulic) Equipment recall #07E023000 · 2007 · 13,128 vehicles
What's wrong: Certain cardone master cylinders with part numbers 10-2925, 10-2987, 10-2987mza, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, and 11-3156, and with date codes lower than dca7078 sold as replacement equipment for use on the vehicles listed above. The seal on master cylinder can fail and leak brake fluid.
Why it matters: Loss of brake fluid can result in poor braking performance, possibly resulting in a vehicle crash.
The fix: Cardone will notify owners and offer to repurchase any defective master cylinders. The recall began during April 2007. Owners can contact cardone at 1-800-777-4780.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 0 mention a fire, 0 injuries and 0 deaths were reported.
What owners describe
- Engine & cooling (7): the most common themes are stalls / loses power (4).
- Tires (6): the most common themes are tire tread / blowout (6).
- Electrical (6): the most common themes are stalls / loses power (3).
- Fuel system (5): the most common themes are stalls / loses power (4).
The 2005 Volvo S60 has 44 owner complaints, ranking #8 of 25 S60 model years for complaints (about average; the typical year has 51). Complaints peaked in 2005 (13 filed that year). The typical problem showed up when the car was about 4 years old, at a median of 55,500 miles. Neighboring years: 2004 (198 complaints, 5 recalls), 2006 (31 complaints, 3 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 2.4 L 5-cyl | Automatic 5-spd | Front-Wheel Drive | 19 | 27 | 22 | Premium |
| 2.4 L 5-cyl | Manual 5-spd | Front-Wheel Drive | 19 | 27 | 22 | Premium |
| 2.5 L 5-cyl turbo | Automatic 5-spd | Front-Wheel Drive | 19 | 27 | 22 | Premium |
| 2.4 L 5-cyl turbo | Manual 6-spd | Front-Wheel Drive | 18 | 26 | 21 | Premium |
| 2.4 L 5-cyl turbo | Automatic (S5) | Front-Wheel Drive | 18 | 26 | 21 | Premium |
| 2.5 L 5-cyl turbo | Automatic (S5) | 4-Wheel or All-Wheel Drive | 17 | 24 | 20 | Premium |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Volvo S60.
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Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
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FAQ
Does the 2005 Volvo S60 have any recalls?
Yes. NHTSA lists 3 vehicle recalls for the 2005 Volvo S60, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2005 Volvo S60 problems?
Owners have filed 44 complaints with NHTSA. The most-reported areas are engine & cooling (7), tires (6), electrical (6).
What gas mileage does the 2005 Volvo S60 get?
EPA ratings run up to 22 mpg combined (2.4 L, Automatic 5-spd), across 6 engine and transmission combos.
Where can I get a 2005 Volvo S60 repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.