MotorDeets

1999 Volvo S80: Recalls, Problems & MPG

Here are the deets on the 1999 Volvo S80: 4 recalls, 199 owner complaints and up to 20 mpg combined.

4vehicle recalls
199owner complaints
6mention a crash
20best combined mpg
1999 Volvo S80
Photo: MercurySable99 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

4 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Suspension Vehicle recall #00V238000 · 2000 · 49,488 vehicles

What's wrong: Over time, the ball joint between the front wheel king pin and the suspension link arm, can experience increased looseness.

Why it matters: This condition could affect the ball joint's durability and performance.

The fix: Dealers will replace both front ball joints.

Engine & cooling Vehicle recall #02V096000 · 2002 · 25,876 vehicles

What's wrong: On some passenger vehicles, certain electric cooling fans could be inadequate in a hot climate. Under certain circumstances, excessive heat could be generated.

Why it matters: Should this occur, the engine cooling fan components could overheat and cause the melting of electrical connections and adjacent components, increasing the likelihood of a fire.

The fix: Dealers will replace the engine cooling fan. Owner notification began April 1, 2002.

Engine & cooling Vehicle recall #04V451000 · 2004 · 149,799 vehicles

What's wrong: On certain passenger and sport utility vehicles, under certain operating conditions, some electric cooling fans May overheat potentially causing heat damage and, in rare instances, a fire in the engine compartment.

Why it matters: A fire in the engine compartment could occur.

The fix: Dealers will replace the cooling fan. The recall began on November 29, 2004. Customers should contact Volvo cars at 1-800-458-1552.

Speed control / throttle Vehicle recall #06V441000 · 2006 · 170,099 vehicles

What's wrong: On certain passenger vehicles, a combination of throttle positioning sensor irregularities, a dirty throttle housing, and/or inefficient software calibration May cause a warning lamp to light and the subsequent onset of limp home modes.

Why it matters: This resulted in a high number of vehicles going into the limp home mode without need.

The fix: Dealers will install the current software upgrade onto the involved vehicles. The recall began on December 29, 2006.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Brakes (hydraulic) Equipment recall #07E023000 · 2007 · 13,128 vehicles

What's wrong: Certain cardone master cylinders with part numbers 10-2925, 10-2987, 10-2987mza, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, and 11-3156, and with date codes lower than dca7078 sold as replacement equipment for use on the vehicles listed above. The seal on master cylinder can fail and leak brake fluid.

Why it matters: Loss of brake fluid can result in poor braking performance, possibly resulting in a vehicle crash.

The fix: Cardone will notify owners and offer to repurchase any defective master cylinders. The recall began during April 2007. Owners can contact cardone at 1-800-777-4780.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 4 injuries and 0 deaths were reported.

Speed control / throttle53
Electrical35
Engine & cooling33
Fuel system26
Suspension24
Brakes (hydraulic)17
Steering16
Transmission & drivetrain15

What owners describe

The 1999 Volvo S80 has 199 owner complaints, ranking #2 of 18 S80 model years for complaints (3.8× the average S80 year). Complaints peaked in 2005 (55 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 81,656 miles. Neighboring years: 2000 (318 complaints, 4 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.9 L 6-cylAutomatic 4-spdFront-Wheel Drive172520Premium
2.8 L 6-cyl turboAutomatic 4-spdFront-Wheel Drive162519Premium

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1999 Volvo S80.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1999 Volvo S80 manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1999 Volvo S80 manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1999 Volvo S80 manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1999 Volvo S80 manual

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FAQ

Does the 1999 Volvo S80 have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 1999 Volvo S80, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1999 Volvo S80 problems?

Owners have filed 199 complaints with NHTSA. The most-reported areas are speed control / throttle (53), electrical (35), engine & cooling (33).

What gas mileage does the 1999 Volvo S80 get?

EPA ratings run up to 20 mpg combined (2.9 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 1999 Volvo S80 repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other S80 years

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