MotorDeets

1990 Chevrolet Astro: Recalls, Problems & MPG

Here are the deets on the 1990 Chevrolet Astro: 4 recalls, 68 owner complaints and up to 20 mpg combined.

4vehicle recalls
68owner complaints
7mention a crash
20best combined mpg
1990 Chevrolet Astro
Photo: MercurySable99 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

4 vehicle recalls from the manufacturer, plus 3 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Fuel system Vehicle recall #90V146000 · 1990 · 30,640 vehicles

What's wrong: Fuel return hoses May break at either crimped coupling, causing a leakage of fuel.

Why it matters: In the event of a fuel return line separation, a fuelleak occurring in the presence of an ignition source could cause a fire.

The fix: Install a properly crimped fuel return hose.

Seat belts Vehicle recall #91V102000 · 1991 · 185 vehicles

What's wrong: The seat belts for the front and mid-ship seats did not rest on pelvis as required by fmvss 209.

Why it matters: Seat belts May not restrain seat occupant, and couldinjure the seat occupant in the event of a sudden stop or accident.

The fix: Relocate seat belt anchor bolts to adjust belts for seat locations.

Seat belts Vehicle recall #91V164000 · 1991 · 4,842 vehicles

What's wrong: Seat belt anchorage bar for rear sofa failed to sustain loads required by fmvss 210.

Why it matters: Vehicles would not comply with fmvss 210.

The fix: Replace noncomplying sofa bar with bar that meets requirements.

Seats Vehicle recall #93V187000 · 1993 · 604,207 vehicles

What's wrong: The recliner mechanism and the seat frame May have foam and/or vinyl between them, creating a "soft" joint. This "soft" joint results in lower than specified bolt torque which leads to joint looseness, causing bolt fatigue and eventual bolt failure.

Why it matters: If bolt failure occurs to the driver's seat, it wouldallow the seat back to suddenly recline, and could result in loss of vehiclecontrol and a vehicle crash without prior warning.

The fix: Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "soft" joint and replace the recliner bolts.

3 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles

What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…

Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.

The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.

Exterior lights Equipment recall #06E049000 · 2006 · 27,176 vehicles

What's wrong: Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Ck motorsport will notify owners and replace the noncompliant lamps free of charge. The recall began on July 1, 2006.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 4 injuries and 0 deaths were reported.

Brakes (hydraulic)28
Steering7
Seats7
Electrical6
Seat belts5
Transmission & drivetrain5
Body & structure3
Engine & cooling3

What owners describe

The 1990 Chevrolet Astro has 68 owner complaints, ranking #13 of 16 Astro model years for complaints (well below the 164 average). Complaints peaked in 1995 (18 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 116,041 miles. Neighboring years: 1991 (95 complaints, 3 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.5 L 4-cylManual 5-spdRear-Wheel Drive182420Regular
2.5 L 4-cylAutomatic 4-spdRear-Wheel Drive172319Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive152017Regular
4.3 L 6-cylAutomatic 4-spdRear-Wheel Drive152017Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive151816Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1990 Chevrolet Astro.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1990 Chevrolet Astro manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1990 Chevrolet Astro manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1990 Chevrolet Astro manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1990 Chevrolet Astro manual

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FAQ

Does the 1990 Chevrolet Astro have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 1990 Chevrolet Astro, plus 3 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1990 Chevrolet Astro problems?

Owners have filed 68 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (28), steering (7), seats (7).

What gas mileage does the 1990 Chevrolet Astro get?

EPA ratings run up to 20 mpg combined (2.5 L, Manual 5-spd), across 5 engine and transmission combos.

Where can I get a 1990 Chevrolet Astro repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Astro years

1990199119921993199419951996199719981999200020012002200320042005