2004 Chevrolet Astro: Recalls, Problems & MPG
Here are the deets on the 2004 Chevrolet Astro: 0 recalls, 14 owner complaints and up to 16 mpg combined.

Recalls
0 vehicle recalls from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles
What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.
Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles
What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…
Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.
The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 3 injuries and 0 deaths were reported.
What owners describe
- Brakes (hydraulic) (4): no single recurring theme in the descriptions.
- Speed control / throttle (2): no single recurring theme in the descriptions.
- Electrical (2): no single recurring theme in the descriptions.
- Brakes (2): no single recurring theme in the descriptions.
The 2004 Chevrolet Astro has 14 owner complaints, ranking #15 of 16 Astro model years for complaints (well below the 164 average). Complaints peaked in 2011 (3 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 70,000 miles. Neighboring years: 2003 (62 complaints, 1 recalls), 2005 (9 complaints, 0 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 4.3 L 6-cyl | Automatic 4-spd | Rear-Wheel Drive | 14 | 19 | 16 | Regular |
| 4.3 L 6-cyl | Automatic 4-spd | Rear-Wheel Drive | 14 | 18 | 15 | Regular |
| 4.3 L 6-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 14 | 18 | 15 | Regular |
| 4.3 L 6-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 12 | 16 | 14 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Chevrolet Astro.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 2004 Chevrolet Astro have any recalls?
NHTSA doesn't list any vehicle recalls for the 2004 Chevrolet Astro, but 2 equipment or tire recalls may apply. Check your VIN at nhtsa.gov/recalls to be sure.
What are the most common 2004 Chevrolet Astro problems?
Owners have filed 14 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (4), speed control / throttle (2), electrical (2).
What gas mileage does the 2004 Chevrolet Astro get?
EPA ratings run up to 16 mpg combined (4.3 L, Automatic 4-spd), across 4 engine and transmission combos.
Where can I get a 2004 Chevrolet Astro repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.