MotorDeets

2004 Dodge Grand Caravan: Recalls, Problems & MPG

Here are the deets on the 2004 Dodge Grand Caravan: 1 recall, 116 owner complaints and up to 20 mpg combined.

1vehicle recalls
116owner complaints
4mention a crash
20best combined mpg
2004 Dodge Grand Caravan
Photo: Bull-Doser · Public domain · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

1 vehicle recall from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Steering Vehicle recall #04V386000 · 2004 · 681,000 vehicles

What's wrong: On certain minivans equipped with 3.3 or 3.8l v-6 engine, the upper power steering cooler hose May split and cause a fluid leak.

Why it matters: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

The fix: Dealers will replace the upper power steering cooler hose. This recall began on September 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Fuel system Equipment recall #03E053000 · 2003 · 68,563 vehicles

What's wrong: Certain aftermarket replacement fuel filters, models wix filter part numbers 33576, 33577, 33734; napa filter part numbers 3576, 3577, 3734; and carquest filter part numbers 86576, 86577, 86734 used on 1996-2000 daimlerchrysler town & country, Dodge caravan, and Plymouth voyager vehicles, can cause the fuel lines to leak.

Why it matters: A possible fire can occur in the presence of an ignition source.

The fix: Wix will notify its customers and replace the fuel filters free of charge.

Visibility (wipers, glass) Equipment recall #07E104000 · 2007 · 1,657 vehicles

What's wrong: Certain curved tempered replacement glass manufactured by hangzhou safety glass Ltd and supplied to safelite by auto temp Inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles May not break into small pieces as expected of tempered glass and fails to conform to Federal Motor Vehicle Safety Standard no. 205, "glazing materials."

Why it matters: In the event of a vehicle crash, the occupant(s) May be seriously injured by shattered glass.

The fix: Safelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their…

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 2 injuries and 0 deaths were reported.

Fuel & propulsion25
Engine & cooling14
Brakes (hydraulic)14
Electrical13
Steering13
Fuel system11
Latches & locks9
Engine6

What owners describe

The 2004 Dodge Grand Caravan has 116 owner complaints, ranking #28 of 31 Grand Caravan model years for complaints (well below the 435 average). Complaints peaked in 2014 (13 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 83,000 miles. Neighboring years: 2003 (219 complaints, 2 recalls), 2005 (995 complaints, 5 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.4 L 4-cylAutomatic 4-spdFront-Wheel Drive172420Regular
3.3 L 6-cylAutomatic 4-spdFront-Wheel Drive172419Regular
3.8 L 6-cylAutomatic 4-spdFront-Wheel Drive162318Regular
3.8 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive152117Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Dodge Grand Caravan.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2004 Dodge Grand Caravan manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2004 Dodge Grand Caravan manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 Dodge Grand Caravan manual

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FAQ

Does the 2004 Dodge Grand Caravan have any recalls?

Yes. NHTSA lists 1 vehicle recall for the 2004 Dodge Grand Caravan, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 Dodge Grand Caravan problems?

Owners have filed 116 complaints with NHTSA. The most-reported areas are fuel & propulsion (25), engine & cooling (14), brakes (hydraulic) (14).

What gas mileage does the 2004 Dodge Grand Caravan get?

EPA ratings run up to 20 mpg combined (2.4 L, Automatic 4-spd), across 4 engine and transmission combos.

Where can I get a 2004 Dodge Grand Caravan repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Grand Caravan years

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