1991 Ford Bronco: Recalls, Problems & MPG
Here are the deets on the 1991 Ford Bronco: 1 recall, 32 owner complaints and up to 14 mpg combined.
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Recalls
1 vehicle recall from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Electrical Vehicle recall #96V071000 · 1996 · 7,900,000 vehicles
What's wrong: The ignition switch could experience an internal short circuit.
Why it matters: This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.
The fix: Dealers will replace the ignition switch.
1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Tires Recall #01X001000 · 2001 · 13,000,000 vehicles
What's wrong: This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Equipment description: Ford is replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on Ford trucks and suvs. Ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between…
Why it matters: Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
The fix: The replacement/reimbursement program for this campaign expired on March 31, 2002. However, customers can contact Ford at 1-877-917-3673 or go on-line to www.Ford.com for possible assistance.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 10 mention a fire, 2 injuries and 3 deaths were reported.
What owners describe
- Electrical (11): the most common themes are fire / smoke (8), electrical failure (4).
- Speed control / throttle (4): no single recurring theme in the descriptions.
- Fuel system (4): the most common themes are leaks (2), fire / smoke (2).
- Seats (3): no single recurring theme in the descriptions.
The 1991 Ford Bronco has 32 owner complaints, ranking #12 of 16 Bronco model years for complaints (well below the 88 average). Complaints peaked in 1996 (10 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 120,000 miles. Neighboring years: 1990 (56 complaints, 1 recalls), 1992 (37 complaints, 2 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 4.9 L 6-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 12 | 16 | 14 | Regular |
| 4.9 L 6-cyl | Manual 5-spd | 4-Wheel or All-Wheel Drive | 13 | 17 | 14 | Regular |
| 5.0 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 11 | 16 | 13 | Regular |
| 5.0 L 8-cyl | Manual 5-spd | 4-Wheel or All-Wheel Drive | 11 | 15 | 13 | Regular |
| 5.8 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 10 | 15 | 12 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1991 Ford Bronco.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 1991 Ford Bronco have any recalls?
Yes. NHTSA lists 1 vehicle recall for the 1991 Ford Bronco, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 1991 Ford Bronco problems?
Owners have filed 32 complaints with NHTSA. The most-reported areas are electrical (11), speed control / throttle (4), fuel system (4).
What gas mileage does the 1991 Ford Bronco get?
EPA ratings run up to 14 mpg combined (4.9 L, Automatic 4-spd), across 5 engine and transmission combos.
Where can I get a 1991 Ford Bronco repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.