MotorDeets

2004 Ford F-250 Sd: Recalls, Problems & MPG

Here are the deets on the 2004 Ford F-250 Sd: 2 recalls, 254 owner complaints.

2vehicle recalls
254owner complaints
13mention a crash
–best combined mpg
No free-license photo yet

Recalls

2 vehicle recalls from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Electrical Vehicle recall #05V270000 · 2005 · 180,104 vehicles

What's wrong: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines May experience stalling without warning while driving and May or May not restart.

Why it matters: Should the engine stall, a vehicle crash could occur.

The fix: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on July 22, 2005.

Exterior lights, Exterior lights Vehicle recall #11V352000 · 2011 · 26,715 vehicles

What's wrong: 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that May experience deformation. A multi-function switch with a deformed slider May malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Why it matters: Non-functioning lights could increase the risk of a crash.

The fix: Dealers will replace the switches free of charge. The safety recall began on August 15, 2011.

2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Wheels Equipment recall #07E106000 · 2007 · 130,000 vehicles

What's wrong: Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between January 23, 2006, and December 20, 2007, sold for light duty and medium duty trucks. The inboard retention nut used to maintain hub bearing assembly can loosen resulting in an ABS light indication, noise, and/or wheel separation.

Why it matters: Wheel separation can result in a vehicle crash.

The fix: Federal-mogul will notify customers and will replace the hub assembly free of charge. The recall began on February 7, 2008. Owners can contact federal-mogul toll-free at 877-489-6659.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 12 mention a fire, 14 injuries and 0 deaths were reported.

Engine & cooling101
Electrical56
Transmission & drivetrain21
Fuel system (diesel)18
Speed control / throttle17
Tires17
Suspension15
Steering15

What owners describe

The 2004 Ford F-250 Sd has 254 owner complaints, ranking #10 of 36 F-250 Sd model years for complaints (about average; the typical year has 181). Complaints peaked in 2005 (48 filed that year). The typical problem showed up when the car was about 4 years old, at a median of 55,838 miles. Neighboring years: 2003 (178 complaints, 4 recalls), 2005 (295 complaints, 3 recalls).

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Ford F-250 Sd.

eManualOnline Download (PDF), keep forever

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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
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FAQ

Does the 2004 Ford F-250 Sd have any recalls?

Yes. NHTSA lists 2 vehicle recalls for the 2004 Ford F-250 Sd, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 Ford F-250 Sd problems?

Owners have filed 254 complaints with NHTSA. The most-reported areas are engine & cooling (101), electrical (56), transmission & drivetrain (21).

Where can I get a 2004 Ford F-250 Sd repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other F-250 Sd years

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