2003 Ford Expedition: Recalls, Problems & MPG
Here are the deets on the 2003 Ford Expedition: 1 recall, 615 owner complaints and up to 14 mpg combined.
Recalls
1 vehicle recall from the manufacturer, plus 5 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Body & structure Vehicle recall #03V094000 · 2003 · 3,674 vehicles
What's wrong: Certain pickup truck, van, and MINI van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, Inc. these units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.
Why it matters: This overheating condition can cause the running board to melt or cause a fire.
The fix: Dealers will replace the wiring harness on these running boards. Owner notification began March 7, 2003.
5 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E023000 · 2006 · 292,000 vehicles
What's wrong: Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. Some combination lamps are not equipped with amber side reflectors which fail to conform to Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment."
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
The fix: Anzo will notify owners and replace the headlamps free of charge. The recall began May 9, 2006.
Exterior lights Equipment recall #06E025000 · 2006 · 1,450 vehicles
What's wrong: Certain poli-auto combination headlamp assemblies, p/nos. 11-728, 11-728d, 11-710, 11-419, 11-713, 11-703, 11-704, 11-708p, 11-735, 11-725, 11-726, 11-716 (p&c), 11-721-1, 11-733, 11-729, 11-730, and 11-732, sold as replacement lamps for use on certain passenger vehicles. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, "lamps,…
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
The fix: Poli-auto will notify owners and offer to repurchase the headlamps at its original purchase price. The recall is expected to begin during April 2006.
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles
What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.
Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.
Exterior lights Equipment recall #06E064000 · 2006 · 4,029 vehicles
What's wrong: Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. Combination lamps not equipped with amber side reflectors fail to conform with the requirements of Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.
Why it matters: Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and May possibly result in a vehicle crash.
The fix: Tradesonic will notify owners and replace the lamps free of charge. The recall is expected to begin during July 2006.
Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles
What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Why it matters: Decreased lighting visibility May result in a vehicle crash.
The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 36 mention a fire, 70 injuries and 3 deaths were reported.
What owners describe
- Engine & cooling (127): the most common themes are stalls / loses power (25), fire / smoke (24), noise or vibration (21).
- Electrical (104): the most common themes are electrical failure (61), stalls / loses power (36), door / lock issues (23).
- Brakes (hydraulic) (61): the most common themes are brake failure / soft pedal (11), noise or vibration (7).
- Airbags (59): the most common themes are fails to deploy (16), deploys unexpectedly / inflator (5).
The 2003 Ford Expedition has 615 owner complaints, ranking #5 of 36 Expedition model years for complaints (2.4× the average Expedition year). Complaints peaked in 2003 (84 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 79,850 miles. Neighboring years: 2002 (340 complaints, 2 recalls), 2004 (296 complaints, 0 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 4.6 L 8-cyl | Automatic 4-spd | Rear-Wheel Drive | 13 | 18 | 14 | Regular |
| 5.4 L 8-cyl | Automatic 4-spd | Rear-Wheel Drive | 12 | 16 | 14 | Regular |
| 4.6 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 12 | 17 | 14 | Regular |
| 5.4 L 8-cyl | Automatic 4-spd | 4-Wheel or All-Wheel Drive | 12 | 16 | 14 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2003 Ford Expedition.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
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FAQ
Does the 2003 Ford Expedition have any recalls?
Yes. NHTSA lists 1 vehicle recall for the 2003 Ford Expedition, plus 5 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2003 Ford Expedition problems?
Owners have filed 615 complaints with NHTSA. The most-reported areas are engine & cooling (127), electrical (104), brakes (hydraulic) (61).
What gas mileage does the 2003 Ford Expedition get?
EPA ratings run up to 14 mpg combined (4.6 L, Automatic 4-spd), across 4 engine and transmission combos.
Where can I get a 2003 Ford Expedition repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.