MotorDeets

2006 Ford Expedition: Recalls, Problems & MPG

Here are the deets on the 2006 Ford Expedition: 2 recalls, 299 owner complaints and up to 14 mpg combined.

2vehicle recalls
299owner complaints
19mention a crash
14best combined mpg
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Recalls

2 vehicle recalls from the manufacturer, plus 4 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Tires Vehicle recall #05V310000 · 2005 · 10,061 vehicles

What's wrong: On certain sport utility vehicles, the front and rear tires on the driver's side of affected vehicles May have been damaged at the center tread during production.

Why it matters: Over time, the damage May be sufficient to allow belt corrosion ultimately leading to a tread separation, which could result in a crash.

The fix: Dealers will inspect all four tires (to ensure inspection of the left hand side tires that May have been rotated to the other side of the vehicle) for tire tread damage and, if necessary, replace the damaged tire. The recall began on July 13, 2005.

Visibility (wipers, glass) Vehicle recall #05V520000 · 2005 · 199,942 vehicles

What's wrong: On certain trucks, passenger cars and sport utility vehicles, the windshield wiper motor May have been produced without grease being applied to the output shaft gear.

Why it matters: After a period of continuous use on the high speed setting, lack of grease on the output shaft gear May cause the gear to distort or fracture during operation resulting in a loss of wiper function. Inoperative wipers under inclement weather conditions could cause a crash due to impaired visibility.

The fix: Dealers will inspect the wiper motor for the presence of grease and grease the wiper motor gears if necessary. The recall began on November 22, 2005.

4 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E023000 · 2006 · 292,000 vehicles

What's wrong: Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. Some combination lamps are not equipped with amber side reflectors which fail to conform to Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment."

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.

The fix: Anzo will notify owners and replace the headlamps free of charge. The recall began May 9, 2006.

Fuel system Equipment recall #06E056000 · 2006 · 58,640 vehicles

What's wrong: Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from January 16 through June 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors May not fully seat with the tube interface, even though the person making the connection May believe that the quick connector is fully attached.

Why it matters: Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.

The fix: Ufi will notify owners and replace the filters free of charge. The recall began on August 4, 2006.

Exterior lights Equipment recall #06E064000 · 2006 · 4,029 vehicles

What's wrong: Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. Combination lamps not equipped with amber side reflectors fail to conform with the requirements of Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and May possibly result in a vehicle crash.

The fix: Tradesonic will notify owners and replace the lamps free of charge. The recall is expected to begin during July 2006.

Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles

What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 24 injuries and 3 deaths were reported.

Engine87
Engine & cooling75
Electrical32
Speed control / throttle29
Transmission & drivetrain22
Body & structure19
Airbags16
Fuel system15

What owners describe

The 2006 Ford Expedition has 299 owner complaints, ranking #13 of 36 Expedition model years for complaints (about average; the typical year has 260). Complaints peaked in 2011 (46 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 80,000 miles. Neighboring years: 2005 (315 complaints, 0 recalls), 2007 (215 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
5.4 L 8-cylAutomatic 4-spdRear-Wheel Drive121714Regular
5.4 L 8-cylAutomatic 4-spd4-Wheel or All-Wheel Drive121614Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2006 Ford Expedition.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2006 Ford Expedition manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2006 Ford Expedition manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2006 Ford Expedition manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2006 Ford Expedition manual

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FAQ

Does the 2006 Ford Expedition have any recalls?

Yes. NHTSA lists 2 vehicle recalls for the 2006 Ford Expedition, plus 4 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2006 Ford Expedition problems?

Owners have filed 299 complaints with NHTSA. The most-reported areas are engine (87), engine & cooling (75), electrical (32).

What gas mileage does the 2006 Ford Expedition get?

EPA ratings run up to 14 mpg combined (5.4 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 2006 Ford Expedition repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Expedition years

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